Two-photon Lithography

Lithography & Patterning Installation 1
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This technique is encased the direct laser writing family. Many UV photosensitive materials can similarly polymerize by the simultaneous absorption of two near IR photons (TPP: two photon polymerization). The chance of occurrence of this non-linear optical process is increased when an ultrashort pulse laser is focused tightly in a small given area. The size of this area depends on the laser spot and power, and on the properties of the material itself. Features in the vicinity of 100 nm are possible. Examples of these materials are IPx photoresists, AZ resists family or SU-8, By precisely scanning the laser focus throughout the material (or by moving the resist relatively to the fixed laser spot) a 3D extended volume can be affected, within the spatial limitations of the moving stage. As in any photolithographic process the chemical difference between unexposed and exposed volumes leads to selective material removal inside a developer bath. 3D arbitrary patterns can be defined in this way. As a particular case the laser can be constrained to a 2D pattern.

In many cases, polymers can be already the structural material required. If other materials, such as metals, silica, etc. are needed, the 3D patterns can be transferred from polymeric templates using inversion and casting techniques.

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